ʻO ka Mīkini CNC Multi-Axis no nā ʻāpana Optical Ultra-Precision me nā Geometries paʻakikī

I nā ʻoihana kahi e wehewehe ai ka pololei o ka micron-level i ka kūleʻa-aerospace, nā mea lapaʻau, nā optics kiʻekiʻe-ke koi nonā ʻāpana optical ultra-precisionmenā geometries paʻakikīke piʻi nei. Kuʻuna 3-axis CNC machines paio me ka intricate contours a paakiki tolerances, akamulti-axis CNC machininghoʻololi i kēia. Hoʻohana kā mākou hale hana i ka ʻenehana 5-axis CNC ʻokiʻoki e hāʻawi i nā ʻāpana i kūpono i nā kūlana koʻikoʻi loa, e hui pū ana.nā mea hana kiʻekiʻe,hoʻomalu maikaʻi, akākoʻo i nā mea kūʻai aku.

No ke aha ka Multi-Axis CNC Machining?

1.Kaulike ʻole no nā hoʻolālā paʻakikī

•   ʻAʻole like me nā mīkini axis 3 i kaupalena ʻia i nā neʻe laina, kā mākou5-axis CNC ʻōnaehana(e laʻa, DMU series) hiki i ka hoʻololi like ʻana ma nā koʻi A/B/C. ʻAe kēia i ka hana ʻana i nā ʻano paʻakikī - nā lens freeform, nā aniani aspherical - i kahi hoʻonohonoho hoʻokahi, e hoʻopau ana i nā hewa repositioning a loaʻa nā ʻae i loko.±0.003mm.

•   Laʻana: Ua hana ʻia kahi lens curvature ʻelua no nā collimators laser, e koi ana i <0.005mm ʻili ʻili, i hana ʻia me 99.8% pololei.

2.ʻO ka maikaʻi a me ka mālama kālā

•   Mīkini hoʻonohonoho hoʻokahihōʻemi i ka manawa hana ma 40-60% me nā kaʻina hana multi-stage. No kahi papahana hale hoʻokipa satellite, ʻoki mākou i ka manawa alakaʻi mai 14 lā a i 6.

•   ʻO nā ala hana ʻakomi e hōʻemi i ka ʻōpala waiwai—koʻikoʻi no nā substrates makamae e like me fused silica a i ʻole Zerodur®.

Nā Mana Kūʻokoʻa o kā mākou Hale Hana

1. Mea Hana Kiʻekiʻe Nui-Axis

• 5-Axis CNC Centers: DMU 65 monoBLOCK® (huakaʻi: X-1400mm, Y-900mm, Z-700mm; wiliwili: 42,000 RPM) no ka wikiwiki kiʻekiʻe, hoʻopau ʻole i ka haʻalulu.
• Nā mea hoʻohui Ultra-Precision: Hoʻopili ʻia nā ʻimi laser no ka metrology manawa maoli a me ka hoʻoponopono ʻana i nā ala hana hoʻoponopono i ka wā e mīkini.
• Ka nānā 'ana i loko o ka hana: Loaʻa i kēlā me kēia ʻāpana i ʻekolu mau kikoʻī:

2. Pūnaehana Kaiaola Pono

ʻO nā kikoʻī kikoʻī waiwai (ISO 17025-certified lab) .

ʻO ka ʻimi ʻana i ka mīkini no ka pololei o ke ana.

Hōʻoia CMM ma hope o ka hana (Zeiss CONTURA G2, pololei: 1.1µm + L/350µm) .

•Hoʻokō ISO 9001/13485: Hoʻopaʻa ʻia nā kahe hana i hoʻopaʻa ʻia mai ka hoʻolālā a hiki i ka lawe ʻana.

3. Nā Mea Hana like ʻole a me ka ʻike noiʻi

Nā mea waiwai: Makani aniani, seramika, titanium, Inconel®.

Nā noi: Endoscopes, VR lens arrays, fiber-optic collimators, aerospace reflectors .

4. Ke kākoʻo o nā mea kūʻai aku i ka hopena

•Hui Hoʻolālā: Hoʻolālā ko mākou mau ʻenekinia i nā hoʻolālā no ka hana ʻana (DFM)—e laʻa, hoʻomaʻamaʻa i nā ʻoki ʻoki e hōʻemi i nā kumukūʻai.
•Hōʻoiaʻiʻo ma hope o ka hoʻouna ʻana:

o24/7 ʻenehana hotline (<30-min pane) .
oKākoʻo mālama ola + 2-makahiki palapala hōʻoia.
oHoʻokaʻawale ʻāpana logistics: Hoʻouna honua i loko o 72 mau hola.

Haʻawina Hana: High-NA Microscope Objective Lens

Paʻakikī: Pono ka mea kūʻai olaola i 200 mau lens me nā micro-grooves (hohonu: 50µm ±2µm) no ke alakaʻi ʻana i ka māmā.
Hoʻoholo:

•ʻO kā mākou 5-axis CNC i hoʻolālā ʻia i nā ala hana elliptical me nā kihi hiʻi like ʻole.
•Ua ʻike ʻia ka hoʻopaʻa ʻana i ka laser ma ke kaʻina ʻana i nā ʻokoʻa >1µm, e hoʻomaka ana i ka hoʻoponopono ʻana.
Ka hopena: 0% ka huina hoole; 98% ka lawe ʻana i ka manawa.

NĀ nīnau nīnau: Hoʻoponopono i nā manaʻo hopohopo nui o nā mea kūʻai aku

Nīnau: Hiki iā ʻoe ke mālama i nā geometries me nā ʻokiʻoki a i ʻole ka hoʻohālikelike ʻole?
A: ʻOiaʻiʻo. ʻO kā mākou papa 5-axis CNC's tilt-rotary tables e komo i nā kihi a hiki i 110 °, nā hiʻohiʻona machining e like me nā ala helical a i ʻole nā ​​ʻaoʻao parabolic off-axis me ka hoʻoponopono hou ʻole.

Q: Pehea ʻoe e hōʻoia ai i ka pono o ka ʻili?
A: Hoʻohana mākou i nā mea hana i uhi ʻia i daimana me nā pōʻai nano-polishing, e loaʻa ana i ka ʻeleʻele ʻili (Ra) <10nm-koʻikoʻi no nā noi laser.

Nīnau: He aha inā makemake au i nā hoʻololi hoʻolālā ma hope o ka hana ʻana?
A: Hāʻawi kā mākou puka i ke ao iā ʻoe e hoʻouna i nā hoʻoponopono, me nā prototypes hou i hāʻawi ʻia i nā lā 5-7.