5-Axis CNC Machining o Micro-Optic Components me Sub-Micron Tolerances

E noʻonoʻo i kahi lens kamera no nā mikiona ākea a i ʻole kahi mea laser no nā mea lapaʻau. Inā haʻalele kēia mau ʻāpana i kahi micron, hāʻule ka hana. Ma laila5-axis CNC machiningalohilohi. ʻAʻole like me nā ʻano hana maʻamau, hana kā mākou ʻenehana i nā ʻāpana micro-optic-e like me nā lens aspherical a me nā ʻili manuahi.sub-micron tolerances(e like me ± 0.1 µm) . No nā ʻoihana e koi ana i ka maikaʻi (aerospace, lāʻau lapaʻau, pale), ʻaʻole koho kēia kikoʻī - he mea koʻikoʻi.

ʻO kāu ʻaoʻao hoʻokūkū: ʻenehana kiʻekiʻe a me ka ʻike

1.Na Lako Oki

Hoʻolaha mākounā wili CNC 5-axis ultra-precisionlako me na mea hana oki daimana. Ke neʻe like nei kēia mau mīkini ma waena o ʻelima koʻi, e hiki ai i nā geometries paʻakikī ke hiki ʻole i nā ʻōnaehana 3-axis. Ka hopena? Pau ka ʻili kīnā ʻole ma lalo0.1 µm Raa me ka pololei o ke ana a hiki i ka sub-micron pae .

2.Ka hana akamai

ʻAʻole pili ka pololei i nā mīkini—e pili ana i ke akamai. Hoʻohui kā mākou hui:

• Ka hoomalu ana i ka radius mea hanae hoemi i ka waviness
• Uku mea paahana manawa maolino ka hoʻoheheʻe wela/mechanical

Mīkini haʻalulu ʻolee mālama pono i ka wā e ʻoki ai
Hāʻawi kēia ʻike iā mākou e mālama i nā mea mai ka titanium a i ka plastic-grade plastics (PEEK, UHMW) me ka ʻole o ka hoʻopaʻapaʻa ʻana.

3.Hoʻomalu maikaʻi loa

Loaʻa i kēlā me kēia ʻāpana ka hōʻoia ʻana i nā pae he nui:

• Metrology i ka haname ka hoʻohana ʻana i nā ʻōnaehana ana optical sub-micron
• ISO 2768 Maikaʻi Kūlanaka hoʻokō ʻana no ka hoʻomanawanui
• 3D CAD hoʻokaʻawale ʻanae hōʻoia i ka ± 10% linewidth hoʻomanawanui ma nā hiʻohiʻona koʻikoʻi
ʻO kā mākou pahuhopu? ʻO nā kīnā ʻole, i kēlā me kēia manawa.

Kūlike ʻo Versatility i nā mea hou: Nā mea a mākou e hana ai

Mai nā prototypes a hiki i ka hana kiʻekiʻe, ʻike mākou i:

• Micro-optics: Nā leki pahupaʻikiʻi, laser collimators, fiber-optic connectors
• Nā geometries maʻamau: Nā ʻili manuahi, nā ʻano microlens, nā mea ʻokoʻa
• Nā hāʻina pili i ka ʻoihana: Nā mea ʻike lewa, nā mea hana kiʻi lāʻau lapaʻau, nā optics pale
Me5-axis hikiwawe, hoʻololi mākou i kāu hoʻolālā—no ka paʻakikī .

Ma waho aʻe o ka hoʻouna ʻana: Kākoʻo i hoʻoikaika ʻia e ka hui

ʻAʻole mākou e hoʻouna wale i nā ʻāpana; kūkulu mākou i nā pilina. ʻO kā mākoulawelawe pihakomo:

• Manaʻo hoʻolālā-no-manufacturability (DFM).e hoʻonui i nā kumukūʻai / hoʻomanawanui
• Hoʻopaʻa prototyping wikiwiki(e like me 72 hola)
• Kākoʻo ʻenehana olano ka mālama / hoʻomaikaʻi
ʻO kou kūleʻa ko mākou pae.

No ke aha e koho ai iā mākou?

"Me ka 5-axis machining, hana mākou i nā ʻaoʻao ʻelima āpau o kahi ʻāpana me ka hoʻoponopono hou ʻole - hoʻopau i nā hewa a me ka wikiwiki ʻana i nā manawa alakaʻi."
— Tom Ferrara, Mea Hana Hana

Hoʻohui mākouʻenehana ʻokiʻoki,maikaʻi ʻole, amea kūʻai-centric agility. Inā makemake ʻoe i 10 mau ʻāpana a i ʻole 10,000, hāʻawi mākou i ka pololei i ʻoi aku ka maikaʻi.